Automotive Interior
& Exterior

Designed To Inspire

Design Engineering Overview

Ideate, Construct, Realise

Verolt’s highly skilled Trim Design team works closely with the customer supporting the entire Design and Engineering process.
This includes engineering trim parts, selecting materials, developing manufacturing methods, considering process constraints and solving complex CAD geometry.

Automotive Trim Design

One Partner For Design To Validations

Design Services

Verolt offers the design of Automotive interior and exterior trims from the vehicle integration and packaging phase to tool release. This includes concept design creation, in-vehicle packaging, engineering design, GD&T, 2D drawings, detailing and manufacturing (DFM) release support. The OEM styling team can be supported to solve complex problems for the development of A-Surface geometry, whilst ensuring manufacturability. Product designs are optimised via simultaneous tooling and manufacturing legacy skills.

Design Services

Verolt offers the design of Automotive interior and exterior trims from the vehicle integration and packaging phase to tool release. This includes concept design creation, in-vehicle packaging, engineering design, GD&T, 2D drawings, detailing and manufacturing (DFM) release support. The OEM styling team can be supported to solve complex problems for the development of A-Surface geometry, whilst ensuring manufacturability. Product designs are optimised via simultaneous tooling and manufacturing legacy skills.

Analysis

Verolt offers virtual validation and simulation services for enhanced product design. We provide end-to-end CAE services resulting in optimised design combined with exceptional mechanical and structural robustness. Our engineering knowledge of plastics performance enables accurate component design, fine-tuned using in-house Moldflow Simulation. In addition, we offer various FEA services including
Static analysis, Linear analysis, Modal analysis, Buckling analysis, Non-linear analysis and MFEA meshing using advanced CAE tools.

Highlighting The Impact

Value Added Design Engineering

Reducing Time To Market

Optimal use of resources, simultaneous engineering, advance tools, domain & technical expertise to ensure on-time, RFT products.

Full Service Under One Roof

Complete design, development, virtual validation, vehicle integration and manufacturing solution within a single team.

Flexible Resources

Providing flexible engagement time windows to customers using time zone differences, always matching customer need.

Engineers With Domain Expertise

Verolt offers a unique combination of domain expertise, wide-ranging engineering skills and a manufacturing legacy to deliver superior designs.

Innovative and Futuristic

Verolt consistently delivers cutting edge technology solutions and innovation.

Right First Time

Verolt’s simultaneous Engineering methodology working with domain experts ensures right first time, everytime.

Cost-optimised Design Solutions

Strong design and manufacturing legacy ensures manufacturable and low-cost solutions.

Minimum To No Hand Holding

Our product specialists require minimum inputs and hand-holding from customers, thereby freeing up resources.

Reducing Time To Market

Optimal use of resources, simultaneous engineering, advance tools, domain & technical expertise to ensure on-time, RFT products.

Full Service Under One Roof

Complete design, development, virtual validation, vehicle integration and manufacturing solution within a single team.

Flexible Resources

Providing flexible engagement time windows to customers using time zone differences, always matching customer need.

Engineers With Domain Expertise

Verolt offers a unique combination of domain expertise, wide-ranging engineering skills and a manufacturing legacy to deliver superior designs.

Innovative and Futuristic

Verolt consistently delivers cutting edge technology solutions and innovation.

Right First Time

Verolt’s simultaneous Engineering methodology working with domain experts ensures right first time, everytime.

Cost-optimised Design Solutions

Strong design and manufacturing legacy ensures manufacturable and low-cost solutions.

Minimum To No Hand Holding

Our product specialists require minimum inputs and hand-holding from customers, thereby freeing up resources.

Our Source Of Value

Differentiators For Optimum Deliveries

  • Deep insight and experience in manufacturing injection moulded plastic components
  • Know-how of Vehicle OEM requirements and design standards & Tool design
  • Application of Innovative materials, filler and other technologies
  • Thorough understanding of automotive regulations and legal requirements
  • Vehicle Homologation and validation
  • Data management through PDM/PLM Concept to Launch support
  • Rapid prototypes and Design verification support
  • Inhouse CAE/ FEA

Key Skills

Fostering Value Delivery

Automotive
domain expertise

Interior and exterior plastic trims, bezels, and Vehicle Integration.

Tool design Expertise
& Ongoing learning

2K moulding technology, hot runner and multi-cavity Moulds, Lamination & Leather Wrapping Knowledge.

Materials &
Process Knowledge

Engineering Plastics and Plastic Alloys and Injection moulding.

Superior CAD Surfacing
& CAE Skills

Advanced surfacing and analysis using CATIA, HYPERMESH, ANSYS and MOLDFLOW.

Manufacturing
Knowledge

Extensive experience in designing and building moulds and processing various plastic materials.

Automotive
domain expertise

Interior and exterior plastic trims, bezels, and Vehicle Integration.

Tool design Expertise
& Ongoing learning

2K moulding technology, hot runner and multi-cavity Moulds, Lamination & Leather Wrapping Knowledge.

Materials &
Process Knowledge

Engineering Plastics and Plastic Alloys and Injection moulding.

Superior CAD Surfacing
& CAE Skills

Advanced surfacing and analysis using CATIA, HYPERMESH, ANSYS and MOLDFLOW.

Manufacturing
Knowledge

Extensive experience in designing and building moulds and processing various plastic materials.